About the foundry
KASI Foundry, a.s. is a custom foundry built in 2019. We produce gray and ductile iron castings on our customers' model facilities. We implement new orders according to the supplied documentation or provided samples.
CAPACITY AND BASIC DATA
| Automatic molding line HWS Sinto with output: 115 molds / hour | Forming frames 1230 x 1230 / height 250 mm | 2 medium frequency electric induction furnaces JUNKER with an output of 10 MWh / melting capacity 2x12 t / hour | 32,000 tons of castings / year |
TECHNICAL PARAMETERS OF CASTINGS / CAST IRON QUALITY
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Forming frames 1230 x 1230 allow maximum dimensions of castings
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We produce in grades: gray cast iron ČSN EN-GJL 200, 250, 300 ductile iron ČSN EN-GJS 400, 500, 600 |
We are subject to the supervision of accredited testing laboratories LGA Nuremberg ČSN EN ISO 9001:2016 |
The quality of our deductions is proven by properly maintained documentation based on the requirements of our customers.
The basic control methods include:
- Dimensional inspection based on inspection dimensions in drawings / Measurement protocols
- Tensile tests on the InspektTable 100kN
- HBW hardness measurement on a Qness 750M
- Metallographic evaluation of the structure
- Thermal analysis of Heraeus E4 QuiK Lab
- Spectral analysis with an optical emission spectrometer Spektromaxx F7
- Ultrasound analysis / checking for nodularity and internal defects
- Chemical composition in kilns and then in casting equipment
- Simulation of casting and solidification of castings using QuikCAST
MODEL DEVICES
In cooperation with our proven suppliers, we are able to ensure the production of model equipment. The basis for production can best be drawing documentation in electronic form or a sample of the casting, when we are able to make new drawing documentation. The models are manufactured according to the wishes, purpose and possibilities of the customers from artificial wood or aluminum. If it is technologically possible, it can be produced after modification on already existing models, which the customer will supply himself. Model devices are properly stored and maintained.
FINISHING OPERATIONS
We supply castings blasted, ground and, if required by the customer, also painted. The dyeing process takes place on an automatic powder coating line.
